Air Caster Platform for 100-1500 Ton Heavy Load Transfer

Customized heavy-load transfer platforms using air film technology for 100 T to 1500 T projects where cranes, skidding and rails are impractical.

Product Overview

When a load is measured in hundreds of tons, conventional moving methods become slow and risky. Air caster platforms replace skidding, rails and crane lifts with a controlled air film system that carries the load evenly and moves it in any direction on a prepared floor.

Each platform is engineered for the specific project: load weight, equipment dimensions, travel route, turning requirement, floor capacity and required final positioning accuracy. Platforms can be delivered as a single unit or as a modular system that is assembled on site.

Load Capacity & Performance

100 T to 1500 T customized load capacity
Uniform load distribution across the platform frame
360-degree movement with inching precision
Pneumatic or electric drive configurations
Synchronized multi-platform operation for very large loads
Minimal floor damage compared with skidding or rail systems

Technical Specifications

Item	Specification
Load Capacity	100 - 1500 Tons (customized to project)
Drive System	Pneumatic drive or electric drive options
Control System	Remote wireless control with precision positioning
Platform Frame	Welded steel structure, project-specific dimensions
Air Supply	Compressor and control console sized to platform and route
Application	Transformers, aircraft fuselage, shipbuilding sections, heavy forging presses

Platform dimensions, air caster quantity and drive configuration are engineered per project.

Structure & Components

Welded steel platform frame engineered per project load case
Air caster modules sized and positioned by load calculation
Air supply manifold, control console and hose management
Pneumatic or electric drive units for travel and steering
Remote wireless control with emergency stop
Optional guide rollers, alignment fixtures and load monitoring

Floor Requirements

Air casters require a smooth, flat and sealed floor with gaps no larger than 3 mm. Epoxy-coated concrete, polished concrete and steel plate flooring are recommended. Rough, cracked or unsealed surfaces prevent the air film from forming and must be prepared before installation. We review your floor condition and provide preparation guidance before quotation.

Typical Applications

Transformer and reactor relocation
Aircraft fuselage and wing section assembly
Shipbuilding block and hull section transfer
Heavy forging press and machine tool installation
Power plant equipment installation and replacement
Oversized industrial module transfer inside plants

Customization Options

Systems can be configured to match your equipment and site conditions. Typical customization items:

Load capacity from 3.2 T per unit to 1500 T complete platform systems
Module size and quantity to match equipment footprint and center of gravity
Air supply configuration (compressor, control console, hose reel) sized to your route
Control mode: manual, remote wireless or synchronized multi-unit control
Surface treatment and materials for cleanroom, high-temperature or outdoor use
Custom platform frame, tooling interface and positioning fixtures

Quality Control & Test Support

Load capacity confirmation against your equipment weight and center of gravity
Air film test before packing
Floor requirement review and written recommendation
Pre-shipment operation video of the actual unit
Product inspection record and operation manual
Packaging photos before shipment
Remote installation and commissioning guidance

100-1500 ton air caster transfer platform in operation

FAQ

Q1: What information is needed before choosing an air caster system?

To recommend a suitable air caster system, please provide load weight, equipment dimensions, floor condition, moving distance, turning requirement, available air supply and application scenario.

Q2: How is the platform size decided?

Platform dimensions are calculated from your equipment footprint, weight distribution, travel route and turning requirement. We ask for drawings or a layout of the route before engineering the platform.

See all frequently asked questions →

Request Air Caster System Quote

Please send your load weight, equipment dimensions, floor condition, moving distance, turning requirement and application scenario. Our engineering team will review your requirement and recommend a suitable air caster system or customized transfer platform.

Request Air Caster Quote Chat on WhatsApp

Response within 24 hours · English technical support · Factory test video before delivery