Complete Air Caster System for Turnkey Heavy Load Moving

A complete working system - air casters, air supply, control console, hose management and accessories - delivered as one package so the system works on arrival.

Complete air caster handling system with air casters compressor and control console

Product Overview

Buying air casters alone is rarely enough. The air film depends on stable pressure and adequate flow at every module, which means the compressor, control console, manifold and hose management all have to be sized together.

We supply the complete system as a package: casters, air supply, control console, hose reel, couplings and spare parts. The system is tested together before shipment and delivered with a commissioning video.

Load Capacity & Performance

Technical Specifications

ComponentFunction
Air caster modulesForm the air film and carry the load (3.2 T - 15 T per unit)
Air compressorSupplies air volume and pressure to maintain the film
Control consoleRegulates pressure, monitors the system and controls lifting
Air hose reelKeeps supply hoses organised along the travel route
Quick couplings and manifoldDistribute air to each caster module evenly
AccessoriesParking feet, shims, spare cushions and service tools

System composition is sized to the air caster quantity, travel distance and duty cycle.

Structure & Components

Floor Requirements

Air casters require a smooth, flat and sealed floor with gaps no larger than 3 mm. Epoxy-coated concrete, polished concrete and steel plate flooring are recommended. Rough, cracked or unsealed surfaces prevent the air film from forming and must be prepared before installation. We review your floor condition and provide preparation guidance before quotation.

Typical Applications

Customization Options

Systems can be configured to match your equipment and site conditions. Typical customization items:

Quality Control & Test Support

FAQ

Q1: Do air casters require compressed air?
Yes. Air casters require a suitable compressed air supply to form the air film between the air cushion and floor surface. Air flow and pressure requirements are listed in the specification table.
Q2: Can you provide operation video before shipment?
Yes. Pre-shipment test video, product photos, packaging photos and operation guidance can be provided according to order requirements.

See all frequently asked questions →

Request Air Caster System Quote

Please send your load weight, equipment dimensions, floor condition, moving distance, turning requirement and application scenario. Our engineering team will review your requirement and recommend a suitable air caster system or customized transfer platform.

Response within 24 hours · English technical support · Factory test video before delivery